Water Ozonator

We manufacture & supply ozone generators worldwide in all application of Water & Wastewater treatment. Our ozone generator ranges from 2gm/hr to 1kg/hr. We also provide ozone generator for large application in multiple options.

The key factor for the success of ozone technology is not only having the equipment but its integration & implementation. And we have master this art over a period of time in all applications of Hotels, Hospitals, Office Buildings, IT parks, Industries, Factories, Food Processing, Malls, Exhibitions Centre, Water treatment applications, Sewage Treatment Plants, Laundry, HVAC/AHU, Cooling Tower, etc.

Brand
Ozone Output (range)
Ozone Concentration
Total Power Consumption
Voltage Input
Type of the Feed Gas
Feed Gas Requirement
Ozone Current
Cooling Medium
Cooling Water Requirement
Cooling Water Temp
Dimension

- Chemtronics®
- 2gm/hr – 1kg/hr
- 8 – 10%
- 645 watts
- 230 volt AC single phase
- Dry Oxygen
- 5 LPM
- 1.0 Amp
- Water cooled
- 200 LPH
- 200C
- 381mm (L) x250mm(W)x610mm(Ht)

The Chemtronics ozone generators are easy to use and complete ideal for water & waste water applications. When water flows through the Venturi at required pressure, Air is sucked in from the silica gel dryer into the electrodes when a high voltage corona converts part of oxygen into ozone which is then introduced into the water as small bubbles. This new line of ozone generators is fully assembled and tested in factory.

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Contact Us
Project Office Address :
28, Satyam Industrial Estate, Subhash Road, Jogeshwari (East) Mumbai 400 060 INDIA

Features of Ozone Generator	Benefits of Our Ozone Generator
• Precision glass dielectrics • Based on the principle of corona discharge • Forced Air and water cooled electrodes • Latest IGBT inverter technology • Designed for continuous duty • Short circuit protection • Continuous and steady operation • High ozone concentration • Range 2gm/hr up to 1kg/hr.	• Modular design • User friendly • Easy to install and operate • Minimum maintenance • Lower operating costs • Long life.

Ozone Generation:
• Ozone is produced when dry (moisture free) oxygen gas stream is subjected to high voltage/high density electrical current within a given area bounded by the electrodes generating the electrical field.

Components:
• Ozone Cell
• Oxygen Concentrator
• VOC Sensor
• Ozone Sensor
• Carbon dioxide Sensor (Optional)
• Standard fitting accessories

Ozone Cell
• Aluminum based ozone cell
• High efficiency ceramic / quartz electrode with special high temp silver coating for long life
• High concentration up to 120 gms / m3
• Current density maintained at 0.3 watt/cm2 for maximum output and long life
• Ease of service and cleaning.

Oxygen Concentrator
• Chemtronics utilizes Nidek medical grade oxygen concentrators for ozone production
• Robust design ,long life and constant oxygen concentration
• Unique rotary poppet valve are more reliable than solenoid valve
• Can be coupled together for larger system (up to 1 kg/ hr)

Ozone Injection
Venturi injectors - Ozone is injected under vacuum creating fine bubbles and mixing efficiency can be improved using static mixers.
Safety Measures
• Ozone sensors, VOC sensors & Timers are used to monitor air quality.
• Special Di-Electric with coating and air cooling ensure long life to electrode.

Equipment Specifications:
1. Ozone generator will produce minimum of 6 – 8 % wt / wt of oxygen.
2. Feed gas to ozonator will be medical grade oxygen. Air as feed gas is not permissible & not been used.
3. Capacity of ozone generator & ozone production will be specified in gm/hr.
4. Ozone generator sized will be as to dose 1.0 to 1.5 ppm of ozone.
5. Ozone generator will generate medical grade ozone, free from any impurities & by products.
6. Each ozone generator operates automatically using sensors & interlocked by ozone sensors.
7. Residual ozone going into occupied room will not be more than 0.04 ppm.
8. Ozone gas is injected by ventury.
9. Ozone generator injects ozone gas in main stream or side stream.
10. Ozonator or any of its part will not hamper the flow of water, by creating obstruction in water.
11. Ozone generation & variation of ozone output will be at variable frequency. Modulation of ozone at constant frequency is not permissible.
12. Ozone generator cell will be fabricated of high purity aluminium.
13. Cylinder will be Teflon coated for long life.
14. Gasket is made from ozone compatible material.
15. Dielectric tubes fabricated of ceramic or high purity quartz to provide high voltage & high efficiency dielectric.
16. All pipes and accessories in contact with ozone will be ozone compatible.
17. Ozone power density will not exceed 0.30 watts per sq. cm.of effective dielectric surface area.
18. Power supply unit transformers will be dry type, class F insulated with high temperature cut-out for each phase, suitable for operation in 104 degree F (40 degree C) ambient with temperature rise not higher than 122 degree F( 50 degree C).
19. The PSU will consist of the following components as a minimum, all factory wired, assembled and tested
• Single phase harmonic filter to minimize total harmonic distortion.
• Three phase isolating transformer.
• Three phase fully controlled rectifier with snubbers and MOV’s (Metal Oxide Varistors) on each side.
• DC filter bank.
• IGBT inverter assembly complete with snubbers.
• Medium frequency oscillating circuit with over current and over voltage protection.
• Medium – frequency dry type transformer.
20. If operation is on medium frequency, each power supply unit will have frequency electronic protection consisting rectifiers or invertors over current protection, over voltage protection at the IGBT modules. and high voltage short circuit protection.
21. The ozone generator is provided with emergency stop button.

Ozone Generation:

Ozone is produced when dry (moisture free) oxygen gas stream is subjected to high voltage/high density electrical current within a given area bounded by the electrodes generating the electrical field.

Components:
▪ Ozone Cell ▪ Oxygen Concentrator ▪ VOC Sensor ▪ Ozone Sensor
▪ Carbon dioxide Sensor (Optional) ▪ Standard fitting accessories

Ozone Cell
• Aluminum based ozone cell
• High efficiency ceramic / quartz electrode with special high temp silver coating for long life
• High concentration of output.
• Current density maintained at 0.3 watt/cm2 for maximum output and long life
• Ease of service and cleaning.

Oxygen Concentrator for ozone generator:
• Chemtronics utilizes Nidek medical grade oxygen concentrators for ozone production
• Robust design ,long life and constant oxygen concentration
• Unique rotary poppet valve are more reliable than solenoid valve
• Can be coupled together for larger system (up to 1 kg/ hr)

Ozone Injection in Ozone Generator
Venturi injectors - Ozone is injected to the air distribution grid.

Safety Measures
• Ozone sensors, VOC sensors & Timers are used to monitor air quality.
• Machines are interlocked with AHU to provide safety operations.
• Special Di-Electric with coating and air cooling ensure long life to electrode.

Equipment Specifications of Air Ozonator
1. Ozone generated shall produce minimum of 6-8% wt/wt of oxygen.
2. Feed gas to ozonator will be medical grade oxygen. Air as feed gas is not permissible & shall not be used.
3. Capacity of ozone generator & ozone production shall be specified in gr/hr.
4. Ozone generator shall be sized as per dose of 1.0 ppm of ozone.
5. Ozone generator shall generate medical grade ozone, free from any impurities & by products.
6. NOx or Nitric acid will not be generated, by ozone generator.
7. Each ozone generator shall operate automatically using sensors & interlocked by ozone sensor.
8. Residual ozone going into occupied room will not be more than 0.4 ppm.
9. Ozone gas shall be injected in return air duct only.
10. Ozone generator shall be able to inject ozone gas in mainstream or side stream.
11. Ozonator or any of its part will not hamper the flow of the air, by creating obstruction in a way.
12. Ozone generation & variation of ozone output shall be at variable frequency. Modulation of ozone at constant frequency is not permissible.
13. Ozone generator equipment shall be housed outside the AHU duct. The ozone generator shall be floor/skid mounted with integrally piped & wired.
14. Ozone generator cell shall be fabricated of High purity aluminium.
• Cylinder : Will be Teflon coated for long life
• Gasket : Will be made from ozone compatible material.
• Dielectric: Tubes shall be fabricated of ceramic or high purity quartz to provide high voltage & high efficiency dielectric.
15. All pipes & accessories in contact with ozone shall be ozone compatible.
16. All electrical components shall confirm to CSA, NEC and UL ratings. The generator shall be suitable for operation on 380V- 410V Hz.
17. Ozone power density shall not exceed 0.30 watts per sq. cm of effective dielectric surface area.
18. Power supply unit transformers shall be dry type, class F insulated with high temperature cut-out for each phase, suitable for operation in 104degree F (40 degree C) ambient, with temperature rise not higher than 122 degree F (50degree C).
19. The PSU shall consist of the following components as a minimum, all factory wired, assembled and tested.
20. 3 Phase harmonic filter to minimize total harmonic distortion.
21. Three phase isolating transformer.
22. Three phase fully controlled rectifier with snubbers and MOV’s (Metal Oxide Varistors) on each side.
23. DC filter bank.
24. IGBT inverter assembly complete with snubbers.
25. Medium frequency oscillating circuit with over current and over voltage protection.
26. Medium frequency dry-type transformer.
27. If operation is on medium frequency, each power supply unit shall have frequency electronic protection consisting rectifiers or invertors over current protection, over current protection, over voltage protection at the IGBT modules, and high voltage short circuit protection.
28. The Ozone generator shall be provided with emergency stop button.
29. Energy saving intake of fresh air from outside for dilution should be reduced (by about 50 - 80 %).

Ozone Generator Standard Accessories

Oxygen Concentrator for Ozone Generator
• Chemtronics system utilizes Nidek / Airsep medical oxygen concentrators for ozone production.
• Robust design ,long life and constant oxygen concentration.
• Unique rotary poppet valve are more reliable than solenoid valve.
• Can be coupled together for larger system (up to 1 kg/ hr).

Ozone Sensor / Controller for Ozone Generator
Ozone sensor / controller is designed to be operated as part of an ozone generator control circuit or alarm system.

Sensor / Controller Specifications for Ozone Generator:

Base Unit
Power (user supplied) : Regulated 12 VDC, 800 mA
Analogue output : 4-20 mA (opto-isolated), 10-30 V
External signal type : Transistor Output
External signals : 4
Transistor output : 150 mA max
External signal functions : Low Alarm, High Alarm, and Control & Diagnostics
Connectors : Screw
Removable / replaceable sensor head : Yes
Enclosure size (with base unit) : 64 H x 130 Ø (mm); 2½ H x 5O Ø (in)
Mounting : Screw fixture
Weight : < 200 g

Venturi for Ozone Generator
Venturi – 1” for Ozone Generator
• MOC : SS 316
• End Connection : 1” BSP Male Threads
• Flow : 1.5 m3/hr
• Pressure : 1.5 kg Cm2
• Pressure Drop : 0.5 kg Cm2

Venturi – 1.5” for Ozone Generator
• MOC : SS 316
• End Connection : 1.5” BSP Male Threads
• Flow : 8 m3/hr
• Pressure : 1.5 kg Cm2
• Pressure Drop : 0.5 kg Cm2

Venturi Technical Specifications for Ozone Generator
• Venturi made of SS 316.
• Engineered to give high ozone mixing.
• Vortex output flow.
• Fine bubble output (0.5 mm size).
• Low operating pressure (1.5 kg cm2).
• Low pressure drop (0.3 kg cm2).

PUMPS for Ozone Generator

• CHL 2 -20/ 2-30/4-40:	SS PUMPS for Water Applications (Select as per designed requirements)
• KDS 225 / 335 :	CI PUMPS Wastewater Applications (Select as per designed requirements)
• STATIC MIXERS :	Designed as per applications
• MIXING TANKS :	Designed as per applications
• OZONE DISTRUCTOR :	Thermal Based ( MOC SS316)

Ozone Generator Range
Technical Specifications of Air Ozonator ▪ Electrode - One ▪ Dielectric – Ceramic 300 ▪ Transformer – Ferrite Based Air Cooled ▪ Inverter – IGBT Based Resonant Converter ▪ Feed Gas – Oxygen ▪ Ozone Output Range – 5 gm/hr to 15 gm/hr ▪ Dimension – 15”(L) x 10”(W) 24”(Ht) ▪ Weight – 25 Kg ▪ Electricals Input – 230 V,50Hz,Single Phase ▪ Power – 0.25 Kw	5gm/hr to 15gm/hr -Ozone Generator

Technical Specifications of Air Ozonator ▪ Electrode - Two ▪ Dielectric – Ceramic 300 ▪ Transformer – Ferrite Based Air Cooled ▪ Inverter – IGBT Based Resonant Converter ▪ Feed Gas – Oxygen ▪ Ozone Output Range – 20 gm/hr to 25 gm/hr ▪ Dimension – 15”(L) x 10”(W) 24”(Ht) ▪ Weight – 30 Kg ▪ Electricals Input – 230 V,50Hz,Single Phase ▪ Power – 0.35 Kw	20gm/hr to 25gm/hr-Ozone Generator

Technical Specification of Air Ozonator ▪ Electrode - One ▪ Dielectric – Ceramic 600 ▪ Transformer – Ferrite Based Air Cooled ▪ Inverter – IGBT Based Resonant Converter ▪ Feed Gas – Oxygen ▪ Ozone Output Range – 30 gm/hr to 40 gm/hr ▪ Dimension – 15”(L) x 10”(W) 36”(Ht) ▪ Weight – 40 Kg ▪ Electricals Input – 230 V,50Hz,Single Phase ▪ Power – 0.50 Kw	30gm/hr to 40gm/hr -Ozone Generator

Technical Specifications of Air Ozonator ▪ Electrode - Two ▪ Dielectric – Ceramic 600 ▪ Transformer – Ferrite Based Air Cooled ▪ Inverter – IGBT Based Resonant Converter ▪ Feed Gas – Oxygen ▪ Ozone Output Range – 50 gm/hr to 100 gm/hr ▪ Dimension – 15”(L) x 10”(W) 36”(Ht) ▪ Weight – 70 Kg ▪ Electricals Input – 230 V,50Hz,Single Phase ▪ Power – 0.75Kw	50gm/hr to 100gm/hr -Ozone Generator

Technical Specifications of Air Ozonator ▪ Electrode - Four ▪ Dielectric – Ceramic 600 ▪ Transformer – Ferrite Based Air Cooled ▪ Inverter – IGBT Based Resonant Converter ▪ Feed Gas – Oxygen ▪ Ozone Output Range – 150 gm/hr to 250 gm/hr ▪ Dimension – 15”(L) x 30”(W) 50”(Ht) ▪ Weight – 100 Kg. ▪ Electricals Input – 230 V,50Hz,Single Phase ▪ Power – 1.5Kw	150gm/hr to 250gm/hr- Ozone Generator

Technical Specifications of Air Ozonator ▪ Electrode - Eight ▪ Dielectric – Ceramic 600 ▪ Transformer – Ferrite Based Air Cooled ▪ Inverter – IGBT Based Resonant Converter ▪ Feed Gas – Oxygen ▪ Ozone Output Range – 300 gm/hr to 500 gm/hr ▪ Dimension – 26”(L) x 30”(W) 50”(Ht) ▪ Weight – 150 Kg. ▪ Electricals Input – 230 V,50Hz,Single Phase ▪ Power – 2.5Kw	300gm/hr to 500gm/hr- Ozone Generator

Technical Specifications of Air Ozonator ▪ Electrode - Eight (SS Water Cooled) ▪ Dielectric – Ceramic 600 ▪ Transformer – Ferrite Based Air Cooled ▪ Inverter – IGBT Based Resonant Converter ▪ Feed Gas – Oxygen ▪ Ozone Output Range – 500 gm/hr to 1kg/hr ▪ Electricals Input – 230 V, 50Hz, Single Phase ▪ Ozonator & Oxygen Concentrator – In Multiple	500gm/hr to 1kg/hr- Ozone Generator

Technical Specification of Air Ozonator ▪ Electrode - Eight (SS Water Cooled) ▪ Dielectric – Ceramic 600 ▪ Transformer – Ferrite Based Air Cooled ▪ Inverter – IGBT Based Resonant Converter ▪ Feed Gas – Oxygen ▪ Ozone Output Range – 1kg/hr to 10 gm/hr ▪ Electrical Input – 230 V,50Hz,Single Phase ▪ Ozonator & Oxygen Concentrator – In Multiple	1kg/hr to 10kg/hr- Ozone Generator

Air Ozonation

Controlled quantity of ozone introduces in the AC Ducts Eliminates Toxic gasses,
odors smoke by oxidation and microbes & virus. More

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